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URAL ENGINEERING CENTER
Full range of services for project development and implementation
+7 351 7 753 753
+7 351 7 753 753
Request a call
Email
tec@cheltec.ru
The address
Chelyabinsk, Rozhdestvenskogo St., 6
Working hours
Пн. – Пт.: с 9:00 до 18:00
Submit an application
Проектирование
Каталог продукции
  • Filters and Filter Components
  • Pneumatic and Hydraulic Cylinders
  • Mobile Equipment
  • High-Pressure Hoses (HPH)
  • Refueling Units
  • Filtration Stations
  • Hydraulic Equipment and Assemblies
    • Proportional valves
    • Servo valves
  • Pump Stations
  • Hydraulic Equipment, Systems, and Solutions for High-Pressure Water Control
    • Press Drives
    • Slag removal hydraulic systems
Услуги
Испытательные комплексы
  • Test benches for discrete and proportional hydraulic equipment
    • Test bench for testing servo, proportional, and discrete equipment
    • Test bench for pumps, hydraulic cylinders, and hydraulic accumulators
  • Test benches for testing pumps, hydraulic motors, and accumulators
    • Test bench for pumps and hydraulic motors
  • Test benches for testing hydraulic cylinders
    • Test bench for hydraulic cylinders
  • Test benches for testing oil and gas pipelines under pressure up to 400 atm
    • Manufacturing of hydraulic equipment kits for drilling rigs (pumping stations, hydraulic cylinders, control panels
  • Test benches for hydraulic testing of cylinders for cyclic durability
    • Stand for hydraulic testing of cylinders for cyclic durability
  • Test benches for conducting durability tests of car struts
    • Testing Equipment
  • Stands for Assembly and Disassembly of Rolling Mill Rolls
    • Work roll stand
    • Work roll stand
  • Test benches (presses) for pressure testing of electric machine stators
    • Stands (presses) for crimping stators of electric machines
  • Test benches for static testing of railway cars
    • Hydraulic equipment for the static testing stand for railway cars SI-400
Выполненные проекты
О компании
  • О компании
  • История
  • Сотрудники
  • Нам доверяют
  • Отзывы
  • Награды
  • Лицензии и сертификаты
  • Каталоги и презентации
  • Реквизиты
  • Патенты
  • Вакансии
  • Благотворительность
  • Промбезопасность и охрана труда
Пресс-центр
Обучение. Конференции
Контакты
en
ru
en
URAL ENGINEERING CENTER
Full range of services for project development and implementation
  • Отзывы
  • Лицензии
  • Новости
  • Презентация
  • Вопрос-ответ
  • Контакты
  • ...
    +7 351 7 753 753
    +7 351 7 753 753
    Request a call
    Email
    tec@cheltec.ru
    The address
    Chelyabinsk, Rozhdestvenskogo St., 6
    Working hours
    Пн. – Пт.: с 9:00 до 18:00
    en
    ru
    en
    Проектирование
    Каталог продукции
    На главной, основной банер
    На главной, основной банер
    На главной, баннеры слева/справа от основного баннера
    На главной, баннеры слева/справа от основного баннера
    На главной, добавочные баннеры под основным баннером
    На главной, добавочные баннеры под основным баннером
    На главной, баннеры картинками
    На главной, баннеры картинками
    На главной, баннеры картинками (широкие)
    На главной, баннеры картинками (широкие)
    В широком меню
    В широком меню
    В бургерном меню
    В бургерном меню
    На главной, баннеры с фоном (тип1)
    На главной, баннеры с фоном (тип1)
    На главной, баннеры с фоном (тип2)
    На главной, баннеры с фоном (тип2)
    • Filters and Filter Components
      Filters and Filter Components
    • Pneumatic and Hydraulic Cylinders
      Pneumatic and Hydraulic Cylinders
    • Mobile Equipment
      Mobile Equipment
    • High-Pressure Hoses (HPH)
      High-Pressure Hoses (HPH)
    • Refueling Units
      Refueling Units
    • Filtration Stations
      Filtration Stations
    • Hydraulic Equipment and Assemblies
      Hydraulic Equipment and Assemblies
    • Pump Stations
      Pump Stations
    • Hydraulic Equipment, Systems, and Solutions for High-Pressure Water Control
      Hydraulic Equipment, Systems, and Solutions for High-Pressure Water Control
    Услуги
    Испытательные комплексы
    • Test benches for discrete and proportional hydraulic equipment
    • Test benches for testing pumps, hydraulic motors, and accumulators
    • Test benches for testing hydraulic cylinders
    • Test benches for testing oil and gas pipelines under pressure up to 400 atm
    • Test benches for hydraulic testing of cylinders for cyclic durability
    • Test benches for conducting durability tests of car struts
    • Stands for Assembly and Disassembly of Rolling Mill Rolls
    • Test benches (presses) for pressure testing of electric machine stators
    • Test benches for static testing of railway cars
    Выполненные проекты
    О компании
    • О компании
    • История
    • Сотрудники
    • Нам доверяют
    • Отзывы
    • Награды
    • Лицензии и сертификаты
    • Каталоги и презентации
    • Реквизиты
    • Патенты
    • Вакансии
    • Благотворительность
    • Промбезопасность и охрана труда
    Пресс-центр
    Обучение. Конференции
    Контакты
      Submit an application
      URAL ENGINEERING CENTER
      +7 351 7 753 753
      +7 351 7 753 753
      Request a call
      Email
      tec@cheltec.ru
      The address
      Chelyabinsk, Rozhdestvenskogo St., 6
      Working hours
      Пн. – Пт.: с 9:00 до 18:00
      en
      ru
      en
      Submit an application
      URAL ENGINEERING CENTER
      Telephones
      +7 351 7 753 753
      Request a call
      Email
      tec@cheltec.ru
      The address
      Chelyabinsk, Rozhdestvenskogo St., 6
      Working hours
      Пн. – Пт.: с 9:00 до 18:00
      URAL ENGINEERING CENTER
      • Проектирование
      • Каталог продукции
        • Каталог продукции
        • Filters and Filter Components
        • Pneumatic and Hydraulic Cylinders
        • Mobile Equipment
        • High-Pressure Hoses (HPH)
        • Refueling Units
        • Filtration Stations
        • Hydraulic Equipment and Assemblies
          • Hydraulic Equipment and Assemblies
          • Proportional valves
          • Servo valves
        • Pump Stations
        • Hydraulic Equipment, Systems, and Solutions for High-Pressure Water Control
          • Hydraulic Equipment, Systems, and Solutions for High-Pressure Water Control
          • Press Drives
          • Slag removal hydraulic systems
            • Slag removal hydraulic systems
            • Hydraulic slag removal valves
            • Slag removal hydraulic blocks
      • Услуги
      • Испытательные комплексы
        • Испытательные комплексы
        • Test benches for discrete and proportional hydraulic equipment
          • Test benches for discrete and proportional hydraulic equipment
          • Test bench for testing servo, proportional, and discrete equipment
          • Test bench for pumps, hydraulic cylinders, and hydraulic accumulators
        • Test benches for testing pumps, hydraulic motors, and accumulators
          • Test benches for testing pumps, hydraulic motors, and accumulators
          • Test bench for pumps and hydraulic motors
        • Test benches for testing hydraulic cylinders
          • Test benches for testing hydraulic cylinders
          • Test bench for hydraulic cylinders
        • Test benches for testing oil and gas pipelines under pressure up to 400 atm
          • Test benches for testing oil and gas pipelines under pressure up to 400 atm
          • Manufacturing of hydraulic equipment kits for drilling rigs (pumping stations, hydraulic cylinders, control panels
        • Test benches for hydraulic testing of cylinders for cyclic durability
          • Test benches for hydraulic testing of cylinders for cyclic durability
          • Stand for hydraulic testing of cylinders for cyclic durability
        • Test benches for conducting durability tests of car struts
          • Test benches for conducting durability tests of car struts
          • Testing Equipment
        • Stands for Assembly and Disassembly of Rolling Mill Rolls
          • Stands for Assembly and Disassembly of Rolling Mill Rolls
          • Work roll stand
          • Work roll stand
        • Test benches (presses) for pressure testing of electric machine stators
          • Test benches (presses) for pressure testing of electric machine stators
          • Stands (presses) for crimping stators of electric machines
        • Test benches for static testing of railway cars
          • Test benches for static testing of railway cars
          • Hydraulic equipment for the static testing stand for railway cars SI-400
      • Выполненные проекты
      • О компании
        • О компании
        • О компании
        • История
        • Сотрудники
        • Нам доверяют
        • Отзывы
        • Награды
        • Лицензии и сертификаты
        • Каталоги и презентации
        • Реквизиты
        • Патенты
        • Вакансии
        • Благотворительность
        • Промбезопасность и охрана труда
      • Пресс-центр
      • Обучение. Конференции
      • Контакты
      Submit an application
      • +7 351 7 753 753
        • Telephones
        • +7 351 7 753 753
        • Request a call
      • Chelyabinsk, Rozhdestvenskogo St., 6
      • tec@cheltec.ru
      • Пн. – Пт.: с 9:00 до 18:00

      Pump Equipment Localization Factory. Assembly Plant. Testing Center

      Main
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      Services
      —Pump Equipment Localization Factory. Assembly Plant. Testing Center
      • Description
      • Project characteristics

      In 2014, PJSC "Transneft" decided to construct a factory in Chelyabinsk to localize the production of pump equipment, with the testing center being a key component of the project. The design, project approval, equipment and material supply, installation, and commissioning of the main systems for the testing center were carried out by "Ural Engineering Center" LLC.

      Plant for Localizing Pump Equipment Production. Assembly Plant. Testing Center

      Customer: JSC "KONAR" for JSC "Transneft Oil Pumps", Chelyabinsk

      Year of Implementation: 2015

      In 2014, PJSC "Transneft" decided to build a plant in Chelyabinsk for localizing the production of pump equipment, with the testing center being a key part. The design and coordination of the project, equipment and materials supply, installation, and commissioning of the primary systems of the testing center were carried out by LLC "Ural Engineering Center".

      Scope of Work

      Scope of Completed Work
      Design
      • Development of the main technological solutions.
      • Formulation of the construction assignment for the underground part of the testing center: foundation, reinforced concrete pool 10 meters deep, dry channels for technological pipelines.
      • Formulation of the construction assignment for internal premises and electrical networks.
      • Development of a complete set of design documentation for custom products and elements of the technological pipeline, as well as project (with passing expertise in the Transneft system) and working documentation.
      Manufacturing and Supply of Parts and Equipment
      • Main equipment: recirculating water pool (V=2615m3), stationary booster pumps (2 units * 4 MW; 1 unit * 400 kW), pipeline system.
      • Auxiliary equipment: water filtration system, sluice system, cooling tower (up to 15 MW), air cooling system (up to 1.5 MW), drainage system.
      • Technological equipment: hydrostatic testing stand, pipe washing station, device for assembling and disassembling pump rotors.
      Control System

      For controlling and managing the equipment of the testing center, an automated control system with a set of instrumentation and control devices was developed and implemented, allowing for testing with the highest class of measurement accuracy in various modes while ensuring safety in accordance with the requirements of JSC "Transneft."

      • The automated process control system (APCS) is based on a Siemens S7-417 controller.
      • Number of analog and discrete signals: 2200 units.
      • Number of automation cabinets: 14 units.
      • Central control room (6 operator workstations).
      • Instrumentation and control devices (flow meters DN100-DN1000, pressure sensors, temperature, power, frequency, vibration, noise sensors, etc.).
      Software

      The APCS specialists developed and implemented proprietary software.

      Electricity
      • Switchgear (25 MW, 48 cells).
      • Transformer substation 10/6 kV (16 MVA 2 units).
      • Transformer substation 10/0.4 kV (1 MVA 2 units).
      • Frequency converters (8 MW 2 units, 4 MW 2 units, 2.5 MW).
      • Soft starters (8 MW 2 units).
      • Busbar measuring sections (39 cells).
      • Number of electric drives: 53.
      Installation and Commissioning
      • Installation of supplied equipment and materials: technological pipelines – over 250 tons; technological equipment – over 800 tons.

      The testing center is designed for various types of automated tests to determine the operational parameters of various dynamic pumps.

      An automated control system with proprietary software and a set of instrumentation and control devices was developed and implemented to manage the equipment in the testing center.

      All necessary auxiliary facilities were designed, supplied, and installed.

      The entire scope of work for constructing the testing center, from signing the contract for design and construction work to commissioning, was completed between August 12, 2015, and December 15, 2015.

      The completed center, in terms of technical characteristics and technological capabilities, has no analogs in Russia and meets global standards.

      Project characteristics
      Сфера
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      Pump Equipment Localization Factory. Assembly Plant. Testing Center
      Pump Equipment Localization Factory. Assembly Plant. Testing Center
      Pump Equipment Localization Factory. Assembly Plant. Testing Center
      Pump Equipment Localization Factory. Assembly Plant. Testing Center
      Pump Equipment Localization Factory. Assembly Plant. Testing Center
      Pump Equipment Localization Factory. Assembly Plant. Testing Center
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      +7 351 7 753 753
      +7 351 7 753 753
      Request a call
      Email
      tec@cheltec.ru
      The address
      Chelyabinsk, Rozhdestvenskogo St., 6
      Working hours
      Пн. – Пт.: с 9:00 до 18:00
      tec@cheltec.ru
      Chelyabinsk, Rozhdestvenskogo St., 6
      Услуги
      Каталог
      Filters and Filter Components
      Pneumatic and Hydraulic Cylinders
      Mobile Equipment
      High-Pressure Hoses (HPH)
      Refueling Units
      Filtration Stations
      Hydraulic Equipment and Assemblies
      Pump Stations
      Hydraulic Equipment, Systems, and Solutions for High-Pressure Water Control
      Компания
      О компании
      История
      Сотрудники
      Нам доверяют
      Отзывы
      Награды
      Лицензии и сертификаты
      Каталоги и презентации
      Реквизиты
      Патенты
      Вакансии
      Благотворительность
      Промбезопасность и охрана труда
      Информация
      Пресс-центр
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